wire, Tube, GIFA, METEC Southeast Asia 2025German Exhibitors Boockmann Engineering GmbH

Boockmann Engineering GmbH

Booth number: EH102-H12
www.boockmann.com

About us

Boockmann Engineering GmbH offers effective processes, machinery and consumables for wire and cable cleaning and coating.
The German family business was founded in 1983 as a trading, representation and consulting company in the fields of magnet wire enamels and secondary insulation materials.
The company now is a globally acting manufacturer of machines and consumables for the wire and cable industry with large production depth. The design department develops the machines, including their controls, for customers and the manufacturing equipment for the company's own needs. Our application technology supports customers in process development, commissioning and long-term maintenance of the equipment supplied. Additionally, we operate a chemical laboratory with a wide range of analysis options to support material development.

Steinach, Germany facility

Machine manufacturing

Consumable production

Consumable production

Consumable production

Consumable stock

Address

Boockmann Engineering GmbH
Eckartspfad 6
97708 Bad Bocklet OT Steinach
Germany

E-mail: info@helicord.de
Phone:  +49 9708 70460
Internet: www.boockmann.com

Products & Services

Wire: Manufacturing and Finishing Machinery
Wire: Specialist Areas

Boockmann will present their HELICORD® technology for wire and cable surface processing and welding wire finishing as well as HELILUB® technology for precision solvent-free lubrication of magnet wire. The HELICORD® principle is based on friction between a fast-moving wire and a textile cord wound around a wire, strand or insulated cable multiple times, moving rather slowly under push-pull-controlled conditions.

This creates a multiple 360° contact between a constantly renewed cleaning or coating medium (i. e. the cord) and the wire. Since friction energy per wire surface unit and thus the cleaning efficiency are independent of the wire speed HELICORD® can be run at drawing speeds. Successful industrial applications are misprint removal from cable, removal of drawing lubricants and metal particles from e.g. strands for high frequency and submarine cables before extrusion, and welding wire finishing with simultaneous coating and removal of particles and drawing lubricant residues.

HELILUB® Applicators NB52G1, NB53G0, NB53G6

HELILUB® equipment for high-precision, solvent-free magnet wire lubrication comprises of applicators - NB52G1 for warm wire (well above melting temp. of the lubricant) - NB53G6 for “cold” wire (close to or slightly below melting temp. of the lubricant) - NB53G0 for fine and ultra-fine wire and optional control boxes, if the applicators cannot be integrated into the control of the enamelling line. We offer yarns containing different amounts and types of lubricant for a wide range of applications.

HELILUB® model 2016 applicators NB52 for standard applications

Schematic of HELILUB® process

Installation example

Installation example

Installation example

Installation example

Installation example

HELICORD® Machines NB59, NB55, NB57, NB58 and Consumables

HELICORD® technology provides surface preparation of wire, cable and strands with standard and customized machines for a wide range of applications. Cleaning by grinding, polishing or wiping is provided as well as metered coating with lubricants, anti-corrosives, adhesives, separating agents etc. or suitable combinations thereof. We also supply the required, application-specific cords of different type and strength, optionally coated or pre-impregnated with suitable functional components.

HELICORD® process zone

Schematic of HELICORD® process

HELIFIL NB59 with manual looping unit for dry cleaning of small diameter wires

HELIFIL NB59 with automatic looping unit and pump for small diameter wires

HELICORD® NB57 with traversing process zone, two pump systems and heating for welding wire finishing

HELICORD® NB58 for two-step treatment

HELICORD® NB57 for removal of misprints from insulated cable

HELICORD® consumables

Fine Wire Cleaning with NB56

For cleaning fine and ultra-fine wires for e.g. medical applications or for the jewellery and watch industry, we developed HELIFIL NB56 “Fine Wire”. It is designed for wires with a diameter ≤ 0.2 mm (tested success fully down to 0,02 mm) with sufficient tensile strength and is based on our HELICORD® technology. Using special cord and wire guide pulleys and a looping unit, fully circumferential cleaning of the wire surface below the 0.2 % yield strength of a wire is possible.

For very sensitive or brittle wires, a non-looping version using a successive tangential setup based on our HELILUB® NB53G0 is available.

As an option, the machine can be equipped with a liquid metering pump to intensify the cleaning process.

NB56 with looping unit

Schematic of NB56 with looping unit

Close-up of NB56 with looping unit

NB56 with tangential cleaning

Schematic of NB56 with tangential cleaning

Close-up of NB56 with tangential cleaning

Device for Determination of the Static Coefficient of Friction of Wire or Cable Surfaces

Boockmann offers a compact device for a quick and easy measurement of the static coefficient of friction, allowing fast judgement of production conditions and parameters. The measuring principle is based on the start of gliding on an inclination plane whose angle is successively increased starting from zero. Two sections of a wire sample are clamped in a sliding plate and a inclination plate for this purpose, and the sliding plate is placed on the inclination plate so that the wire pairs cross.

For measuring the static coefficient of friction between a cable jacket and conduit material a special model is available.

Device for wire

Device for cable

Measurement principle

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